Sealed Pan Feeders

Home / Materials Handling Solutions / Feeders / Sealed Pan Feeders

The next generation in apron feeder technology

RCR Mining Technologies is proud to introduce the Sealed Pan Feeder – a world-first, industry-leading product redefining the future of apron feeder technology.

Featuring superior impact and abrasion resistance, sealed apron technology, a low profile and no Dribble Conveyor requirement, the Sealed Pan Feeder combines the robustness of an Apron Feeder with the sealing capabilities of a Belt Feeder.

The Sealed Pan Feeder is designed by RCR Mining Technologies’ innovative engineering team and manufactured in Western Australia.

Superior materials handling

We first introduced Sealed Pan Feeder technology to our Tier-1 clients in iron ore, but the applications are as wide-ranging as those for traditional Apron Feeders.

RCR Sealed Pan Feeders are custom-designed for each application, using collaborative client engagement to develop a tailored solution for individual projects.

Play Video

Sealed Pan Feeder Benefits

Reduced maintenance
Outboard chain, carry rollers, return rollers, sprockets and idlers are positioned outside of the material zone, reducing wear and tear, and providing greater accessibility to components.
Improved spillage control
The sealed running surface and integrated overlapping pan wings provide improved spillage control.
Improved carry-back control
The scrapable running surface provides improved carry-back control.
Robustness comparable to an apron feeder
Sharing over 90% of common components and materials with the Apron Feeder, the Sealed Pan Feeder offers superior robustness.
No dribble management required
The sealed running surface eliminates the need for a Dribble Conveyor and the associated infrastructure, reducing the ongoing maintenance and operating costs.
No compromise of a belt cover
The durable cast manganese steel surface means no compromise of a belt cover as seen on other feeder technologies.
Reverse capability
Optional capability to run in both forward and reverse direction operationally, due to the symmetric nature of pan and seal configuration.
Reduced environmental impact
Improved maintenance intervals and the elimination of the Dribble Conveyor inherently reduce environmental impact.

Applications

With a robust and adaptable design, the Sealed Pan Feeder integrates seamlessly with a wide range of applications including:

ROM
Primary Crushed
Secondary Crushed
Tertiary Crushed
Side Tip Truck Unloader
Dozer Trap Feed
Front End Loader Feed
Surge Bin Reclaim
Coarse Ore Stockpile Reclaim
Train Unloader
Reversing Applications

Play Video

Product Comparison

Sealed Pan Feeder

Salt chain - Yes
Salt carry rollers - Yes
RCR return rollers - Yes
Segmented sprockets - Yes
Forged head shaft - Yes
Impact rails - Yes
Cast manganese steel pans - Yes
Hydraulic take-up assembly - Yes
Heavy duty chassis - Yes
Electromechanical drive compatible - Yes
Hydraulic drive compatible - Yes
Dribble conveyor required - N/A
Width profile - Wider
Height profile without dribble conveyor - Comparable
Height profile with dribble conveyor - Lower profile (dribble conveyor not required)
Mass - Higher
Carry-back - Improved due to scraper(s)

Hybrid Feeder

Salt chain - Yes
Salt carry rollers - Yes
RCR return rollers - Yes
Segmented sprockets - Yes
Forged head shaft - Yes
Impact rails - Yes
Cast manganese steel pans - Belt Cover
Hydraulic take-up assembly - Yes
Heavy duty chassis - Yes
Electromechanical drive compatible - Yes
Hydraulic drive compatible - Yes
Dribble conveyor required - N/A
Width profile - Wider
Height profile without dribble conveyor - Comparable
Height profile with dribble conveyor - Lower profile (dribble conveyor not required)
Mass - Higher
Carry-back - Improved due to scraper(s)

Apron Feeder

Salt chain - Yes
Salt carry rollers - Yes
RCR return rollers - Yes
Segmented sprockets - Yes
Forged head shaft - Yes
Impact rails - Yes
Cast manganese steel pans - Yes
Hydraulic take-up assembly - Yes
Heavy duty chassis - Yes
Electromechanical drive compatible - Yes
Hydraulic drive compatible - Yes
Dribble conveyor required - In some cases
Width profile - Narrower
Height profile without dribble conveyor - Comparable
Height profile with dribble conveyor - Taller
Mass - Lower
Carry-back - Some

Contact RCR Experts

Full Name*(Required)

Email Address*(Required)

Phone Number

Message

CAPTCHA

RCR at MINExpo

We are showcasing the Sealed Pan Feeder at MINExpo 2024!

Visit us at booth #2949 to experience the next generation in apron feeder technology and speak to our experts.